China Standard CNC Machining POM Gear Rack and Pinion worm gear winch

Product Description

custom spur cnc plastic nylon pom flexible gear rack and pinion for linear motion 
ZheJiang Enginnering Plastics Industries (Group) co., Ltd established in January 2009 , is a professional production
of “engineering plastics accessories” high-tech enterprises. Company main products : UHMW-PE , MC Nylon , PA6 ,
POM, HDPE , ABS , PU , PC , PVC, PP  , PET , PBT , Acrylic, PEEK, PPS , PTFE , PVDF , PAI, PEI , PSU , PI, PBI
Antistatic product series . Company also provide wide range of accessories processing conditions , such as mass
customization production ability , exquisitemanufacturing technology and advanced production equipment , professional
technical advice and after-sales service. Companies strictly enforce the ISO9001(2008) International quality certification
system , the product quality conforms to the EU Rohs standard .

Name Plastic nylon6 sleeve
Material High Performance Engineering Plastics–100% Virgin Nylon6 Raw Material.
Color Nature color / Customized
Advantage 1.Very good sliding properties even without lubrication
2.Good thermal mechanical bearing strength
3.Good chemical and hydrolysis resistance even against superheated steam
4.Very wear resistant
5.Very rigid
6.Light weight
 
Brand Name Engineering Plastics / OEM
Size Custom made as your drawing or sample
Density 1.2g/cm3
Manufacture way Molding Injection and CNC Machinery process
MOQ Accept the Sample order, and supply good price for the big quantity order.
Certification ISO9001,SGS,FDA,RoHS,Test Report,ect.
Sample Free the molding injection sample for customers after paying the mould Cost.
Sample time 30 Days for manufacturing the injection mould and finished the samples for Customers.
Mass production time 10-30 days based on the order quantity.
Payment PayPal, Escrow, Western union, Money Gram, T/T and Alibaba Trade Assurance.
Packing 5-ply environment-friendly corrugated boxes/ Plastic Pallets/ Wooden Pallets/ wooden cartons/ 20 feet Container / 40feet Container/ Customized
Other 24 hours instant and comfortable customer service.
Shipping status notification during delivery.
Regular notification of new styles & hot selling styles

1, thread H4 fine car grade tolerance 4H fine car grade production, vertical accuracy 0.005mm
2, high strength steel hardness HRC28, phosphoric acid plating on the surface  and after lubrication
Each lock nut is provided with independent packaging to ensure qualitySpecializing in the production of “engineering plastic accessories” of high-tech enterprises, the company has a set of
imported production equipment and CNC processing equipment, processing means advanced, strong technical force.The company has rich experience, strong strength and participated in many high-end exhibitions;Many partners from
other countries are visitingQ1. We don’t have drawings, can we produce according to the samples we provide?
A1. OK
Q2.  How to customize plastic parts?
A2. Customized according to drawings
Q3. Can I make a sample for testing first?
A3. OK
Q4. How long is the proofing cycle?
A4. 2-5 days
Q5. What are your processing equipment?
A5. CNC machining center, CNC lathe, milling machine, engraving machine,injection molding machine, extruder, moldin
machine
Q6. What craftsmanship do you have for processing accessories?
A6. According to different products, different processes are used, such as machining, extrusion, injection molding, etc.
Q7. Can injection products be surface treated? What are the surface treatments?
A7. OK. Surface treatment: spray paint, silk screen, electroplating, etc.
Q8. Can you help assembling the product after it is made?
A8. OK.
Q9. How much temperature can the plastic material withstand?
A9. Different plastic materials have different temperature resistance, the lowest temperature is -40ºC, and the highest
temperature is 300ºC. We  can recommend materials according to the working conditions of your  company.
Q10. What certifications or qualifications does your company have?
A10. Our company’s certificates are: ISO,  Rohs,  product patent certificates, etc.
Q11. How scale is your company?
A11. Our company covers an area of 2,000 square CHINAMFG and has 100  employees.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Customization
Gear Position: Customization
Manufacturing Method: Customization
Toothed Portion Shape: Customization
Material: Plastic
Customization:
Available

|

Customized Request

plastic gear rack

Can rack and pinion mechanisms be customized for specific machinery and equipment?

Yes, rack and pinion mechanisms can be customized to suit specific machinery and equipment requirements. Here’s a detailed explanation of how rack and pinion systems can be customized:

  • Size and Dimensions: Rack and pinion systems can be customized in terms of their size and dimensions to fit the available space and integration requirements of the machinery or equipment. The length, width, and height of the rack can be adjusted, and the pinion gear size can be modified to ensure proper fit and compatibility.
  • Materials: The choice of materials for the rack and pinion components can be customized based on factors such as load capacity, environmental conditions, and specific application requirements. Different materials, such as steel, stainless steel, aluminum, or various alloys, can be selected to optimize strength, durability, corrosion resistance, and other desired properties.
  • Teeth Profile: The tooth profile of the rack and pinion gears can be customized to meet specific application needs. Different tooth profiles, such as straight, helical, or even custom-designed profiles, can be utilized to enhance load distribution, reduce noise, increase contact area, or improve efficiency based on the unique requirements of the machinery or equipment.
  • Precision and Tolerance: The precision and tolerance levels of rack and pinion systems can be customized to achieve the desired level of accuracy and motion control. Tighter tolerances can be specified to enhance positioning and repeatability, while looser tolerances may be suitable for applications that prioritize cost-effectiveness over extreme precision.
  • Mounting Options: Rack and pinion systems can be customized to offer various mounting options to facilitate integration with specific machinery or equipment. Mounting holes, brackets, or specific attachment mechanisms can be incorporated into the design to ensure proper alignment, stability, and ease of installation.
  • Accessories and Features: Customized rack and pinion systems can include additional accessories or features to enhance functionality and application-specific requirements. This can include the incorporation of sensors, limit switches, lubrication systems, protective covers, or any other components that are necessary for the proper operation and maintenance of the machinery or equipment.
  • Integration with Control Systems: Rack and pinion systems can be customized to integrate seamlessly with the control systems of the machinery or equipment. This allows for synchronization, feedback control, and coordination with other system components, enabling precise motion control and automation in line with specific application needs.

By considering factors such as size, dimensions, materials, tooth profile, precision, mounting options, accessories, and integration with control systems, rack and pinion mechanisms can be effectively customized to meet the unique requirements of different machinery and equipment. Customization ensures optimal performance, reliability, and compatibility, allowing rack and pinion systems to be tailored for specific applications across various industries.

plastic gear rack

How do rack and pinion systems fit into the design of material handling equipment?

Rack and pinion systems play a crucial role in the design of material handling equipment, providing efficient and precise motion control for various handling tasks. Here’s a detailed explanation of how rack and pinion systems fit into the design of material handling equipment:

Rack and pinion systems offer several advantages that make them well-suited for material handling applications:

  • Precision and Accuracy: Rack and pinion systems provide precise and accurate motion control, allowing for precise positioning and movement of materials. The direct engagement between the pinion and the rack ensures a positive and backlash-free transfer of motion, enabling precise and repeatable handling operations. This precision is essential in material handling equipment, where accurate placement and alignment of objects are critical.
  • High Load Capacity: Rack and pinion systems can handle substantial loads while maintaining efficient power transmission. The engagement of the teeth provides a large contact area, allowing for the effective distribution of forces and torque. This load-handling capability is crucial in material handling equipment, where the system needs to lift, move, and transport heavy objects or loads.
  • High Speed and Acceleration: Rack and pinion systems can accommodate high-speed movements and rapid accelerations, enabling efficient material handling operations. The direct power transmission and efficient torque transfer of rack and pinion mechanisms allow for quick and dynamic movements, reducing cycle times and improving overall productivity. This characteristic is advantageous in material handling equipment that requires fast and agile motion.
  • Compact Design: Rack and pinion systems offer a compact design, which is beneficial in material handling equipment with limited space. The linear nature of the rack allows for efficient integration into the equipment’s structure, optimizing the use of available space. This compact design is particularly valuable in confined areas or when multiple axes of motion need to be incorporated into the equipment.
  • Versatility: Rack and pinion systems offer versatility in material handling equipment design. They can be implemented in various orientations, such as horizontal, vertical, or inclined setups, to accommodate different handling requirements. Additionally, rack and pinion systems can be combined with other mechanisms, such as belts, chains, or gears, to achieve complex motion profiles and multi-axis control, enhancing the versatility of material handling equipment.
  • Reliability and Durability: Rack and pinion systems are known for their durability and long service life. When properly designed and maintained, they can withstand the demands of continuous operation, repetitive movements, and heavy loads. This reliability is crucial in material handling equipment, where uptime, robustness, and consistent performance are essential.

In the design of material handling equipment, rack and pinion systems are commonly used in various applications, including conveyor systems, gantry cranes, lifting platforms, automated storage and retrieval systems (ASRS), and robotic arms. They facilitate precise and efficient handling of materials, optimizing productivity, and ensuring smooth operations in industries such as logistics, manufacturing, warehousing, and distribution.

plastic gear rack

In which industries are rack and pinion systems commonly used?

Rack and pinion systems are widely used in numerous industries due to their versatility, efficiency, and precise motion control. Here’s a detailed explanation of the industries where rack and pinion systems are commonly employed:

  • Automotive Industry: Rack and pinion systems have extensive use in the automotive industry, particularly in steering mechanisms. They are commonly found in passenger cars, trucks, and other vehicles where they enable smooth and responsive steering control.
  • Robotics and Automation: Rack and pinion systems play a vital role in robotics and automation. They are utilized in various robotic applications, including robotic arms, gantry systems, pick-and-place robots, and CNC machines. Rack and pinion systems provide accurate and controlled linear motion for precise positioning and manipulation in these industries.
  • Industrial Machinery: Rack and pinion systems are commonly employed in industrial machinery and equipment. They are used in applications such as cutting machines, printing presses, packaging equipment, material handling systems, and more. The precise and efficient linear motion provided by rack and pinion systems enhances the performance and productivity of industrial machinery.
  • Construction Industry: Rack and pinion systems are utilized in the construction industry for various applications. They are commonly found in construction equipment such as cranes, lifts, and scaffolding systems, where they enable controlled vertical movement and positioning.
  • Medical Equipment: Rack and pinion systems are used in medical equipment for tasks that require precise linear motion control. They can be found in equipment such as medical imaging devices, surgical robots, patient positioning systems, and laboratory automation equipment.
  • Aerospace and Defense: Rack and pinion systems are employed in the aerospace and defense industries for various applications. They are used in aircraft control mechanisms, satellite systems, missile guidance systems, and other aerospace and defense equipment that require accurate and reliable linear motion control.
  • Entertainment Industry: Rack and pinion systems find applications in the entertainment industry, particularly in stage and theater setups. They are used for moving stage elements, lighting fixtures, and other equipment to create dynamic and precise movements during performances.
  • Other Industries: Rack and pinion systems are also utilized in other industries, including agriculture, energy, manufacturing, and more. They find applications in equipment such as agricultural machinery, solar tracking systems, industrial automation, and specialized machinery.

Rack and pinion systems offer a versatile and efficient solution for converting rotational motion into linear motion, making them valuable in a wide range of industries that require precise motion control, reliability, and compact design.

China Standard CNC Machining POM Gear Rack and Pinion worm gear winchChina Standard CNC Machining POM Gear Rack and Pinion worm gear winch
editor by CX 2023-10-17

Tags:

Rack and Pinion

As one of the rack and pinion manufacturers, suppliers, and exporters of mechanical products, We offer rack and pinion and many other products.

Please get in touch with us for details.

Mail:[email protected]

Manufacturer supplier exporter of rack and pinion.

Recent Posts