China high quality China Factory Brass Stainless Steel Metal Sheet CNC Fiber Laser Cutting Machine echogear rack

Product Description

CCI LASER Metal CNC Fiber Laser Cutting Machine

High cutting efficiency, high cost performance and low running cost
High cutting performance for copper/brass, aluminum, stainless steel and carbon steel

Metal Laser Cutting Machine Advantages

* High cutting speed: 2-3 times faster than YAG or Co2 laser
* Long lifetime span: laser source lifetime over 10 years with stable performance.
* High cutting accuracy: Finest laser beam up to 0.01mm
* Low maintenance: Almost totally free of Maintenance
* Most advance cutting machine on the world

Metal Plate Fiber Laser Cutting Machine Processing Materials:
The Optic Fiber Laser Cutter is mainly for fast cutting with high precision of carbon steel, stainless steel, manganese steel, galvanized steel, titanium alloy, gold, silver, aluminum, copper, brass and other all kinds of alloy plate and rare metals.
This Metal Fiber Laser Cutting Machines can effectively cut plate, sheet metal, pipe, square tube, rectangular tube, oval tube, parallel oval tube, D-tube and other styles of pipe.

CNC Fiber Laser Cutting Machines Applicable Industries:
Sheet Metal CNC Laser Cutting Machines widely applied in metal sheets plates cutting, such as  sheet metal industry, kitchenware industry, elevator mobile phone industry, advertising industry, chassis cabinet industry, machinery parts processing industry, precision machining industry, automobile manufacturing industry, daily light industry, agricultural machinery and food machinery industry, hardware bathroom industry, Medical fitness equipment industry.

Main Features: 

1. Cuts up to 5’x10′ (max 8’x26′ )metal sheets/ plates
2. Energy efficient: Lowest running cost for cutting metal
3. Capacitive Auto-height adjusting/ manual cutting head
4. Different power draw (1000w  2000w 30000w 4000w 6000w 8000w 10000w 12000w 15000w 20000w)
5. Computer design suit for repeat cutting
6. Programmable cutting assist gas solenoid
7. 1070nm fiber laser has 3x to 10x the absorption efficiency of CO2 for cutting metal
8. Laser is contained inside a fiber optic cable (no mirrors to adjust)
9. 10x smaller spot sizes than 10.6um CO2 type lasers
10. CZPT state laser lasts over 100,000hrs
11. Various power options from 500W to 20kW
12. Easily cuts through 6mm carbon steel, 3mm stainless, 2mm aluminum (500w); 12mm carbon steel, 6mm stainless steel, 5mm aluminum (1000w); 30mm carbon steel, 40mm stainless steel, 25mm aluminum (15000w).
 

Technical Parameters

Model

FLC-3015D

FLC-4015D

FLC-4571D

FLC-6571D

FLC-8571D

Working Area

3048*1524mm

4050*1524mm

4050*2030mm

6060*2530mm

8080*2560mm

Laser Output Power

20000w/15000w/12000w/10000w/8000w/6000w/4000w/3000W/2000W/1500W/1000W/500W

Positioning accuracy

±0.05mm

Repositioning accuracy

±0.03mm

Max. linkage speed

100m/min

Max. acceleration

1G

Processing Effects

 

Our Advantages

1.The CNC fiber laser cutting machine’s controller with a touch screen operating system:
Control System
Cypcut 2000 Professional laser cutting control system, based on the new generation of FSCUT numerical control system, which is highly intelligent. This system can be customized according to the actual requirements of customers, so as to enrich the application of process database. Meanwhile it can be equipped with a large screen display, which makes this system more easy to operate.

EtherCAT communication technology
EtherCAT control platform, all modules are based on EtherCAT technology control and data calculation, All the operation is safe, reliable, self-diagnosis, open.

Friendly human-machine interface
Full touch screen operation, easy to operate, graphics operation function is clear, which helps to improve production efficiency.

Remote diagnosis
The system is equipped with remote diagnosis module, customers can contact CZPT engineers about the equipment problems for remote assistance to solve.

Real-time monitoring of equipment running status
The system integrates monitoring function, which can monitor the running state of the equipment in the maintenance interface, and monitor the alarm, moving shaft, laser, cutting head, workbench, gas path and I/O.

Ytterbium laser cutting system, automatic optimized cutting path calculation, industrial computer installed software;
Touch screen operation system to control the laser head (adjust the distance between the laser head and metal material); wireless control handle can control the laser cutting head movement trajectory.

2.The metal fiber laser cutting machine with Raycus/ MAX/ IPG fiber laser generator: photoelectric conversion rate is high, high beam quality, work life of more than 100,000 hours, no maintenance costs.

3.The steel fiber laser cutting machines is adopts RAYTOOL(Switzerland) and PRECITEC(Germany ) automatic focus laser cutting head (metal sensor) : Laser cutting head nozzle contact metal plate surface, cutting head automatically move up and down, high sensitivity, good stability. No obvious spark phenomenon.

4.The aluminum fiber laser cutting machines is adopted closed Japan’s Yaskawa/ CZPT servo motor and drive, YYC rack for rapid precise cutting: improve the cutting speed and stability. Positioning accuracy: ≤ ± 0.05mm; maximum moving speed 90m / min. The servo system has excellent dynamic response acceleration characteristics for smooth operation, reliable, no maintenance.

5.The metal laser cutter with 3HP high-power water chillers: adopts water cooling method to keep the laser head always work in constant temperature(plus or minus 5 degrees), to ensure the the stability and fast operation of the laser.

6.Universal ball screw and jagged shaped working platform: loading metal material fast and keeping stable feeding work. jagged platform fixing strip can fix material to reduce the spark splash when cutting.
    

7.Self-service refueling, alarm system, smoke device: Laser cutting machine tracks can automatically be refueled, always ensure track lubrication. laser cutting machine alarm system to remind the situation of the role of the machine. Smoke device can extract the smoke in the cutting process, to protect the working environment.

 

8.Enclosed cover and exchange platform

The full enclosed laser cutting machine’ cover protects the operators from the laser radiation and smoke;
The full enclosed laser cutting machine is favorable for keeping the cutting machine in a clean and tidy workshop environment;
The exchange platform can greatly improve the production efficiency.

Main Components

Professional Machine lathe Technic.                                                                                                According to the standard of large machine, the processing procedure as follows:
1. relief annealing/ vibration aging treatment;
2. rough machining;
3. fine machining.
It eliminates the stress of welding and machining greatly. It can maintain high strength and high precision.

 

RAYTOOLS Fiber Laser Cutting Head 

1. The cutting speed is fast and the cutting quality is excellent. The speed of 6mm stainless steel is as high as 0.6m/min, and the perforation time of 16mm carbon steel is less than 4 seconds.
2. Intelligent and flexible automatic focusing function. Users only need to set the value, and the laser head can automatically adjust the focus quickly and accurately. The servo motor does not lose focus, while the focusing speed is up to 100mm/s, and the repeatability is up to 0.001mm.
3. The protective lens is added to the collimator lens, which can effectively prevent the damage caused by dust falling into the collimator lens;
4. Drawer type lens holder is adopted to make the replacement of protective lens, collimator lens and focusing lens quick and easy;
5. The nozzle assembly has a built-in annular air cooling and side blowing structure, which is conducive to the cutting of high-reflection materials and the sputtering of thick plate explosion-proof holes;
6. Both the collimator lens and the focusing lens have a water-cooled structure, so that they can withstand a maximum power of 6KW;
7. Both collimation and focusing can use composite lenses to obtain the best optical quality and cutting effect.

YASKAWA Servo Motor and Drive

1. The fastest amplifier response in the industry, greatly shortening the setting time
2. Enhanced vibration suppression function.
By adding and improving the vibration suppression function, the following performance can be improved and the setting time can be shortened.
In addition, it can reduce the vibration sound during driving and the vibration of the front end of the machine when it is stopped.
3. Improve mechanical performance by combining inertia motors.

Other Open Fiber Laser Cutting Machine Models

CCI Laser Machines Series

1st Line Enclosed A Type 
Fiber Laser Cutting Machine
Enclosed B Type 
Fiber Laser Cutting Machine
Enclosed C Type 
Fiber Laser Cutting Machine
Automatic Tube
Fiber Laser Cutting Machine
2nd Line C Type Metal Sheet
Fiber Laser Cutting Machine
E Type Metal Sheet
Fiber Laser Cutting Machine
E Type Metal Sheet and Metal Tube
Fiber Laser Cutting Machine
C Type  Metal Sheet and Metal Tube
Fiber Laser Cutting Machine 
3rd Line Metal and Nonmetal
CO2 Laser Cutting Machine
Fiber Laser Cleaning Machine Fiber Laser Welding Machine Fiber Laser Marking Machine

Company and Products Advantage: 

Delivery time is guaranteed
15000m3 laser equipment processing workshop. 
100-150 laser cutting machines are inspected and accepted every month.

Reasonable production management process to ensure the machine quality.
110 Professional and technical workers.
Every front-line production worker has undergone strict pre-job training.
One worker only completes 1 process of product production to ensure the production of high-quality products. Each process is inspected to ensure the accumulative accuracy of the product.

Supports ODM and OEM. 
12 technical R&D persons.
We provide different solutions for different industries, so as to meet the technical requirements of different industries as much as possible.

Complete pre-sale service network.
The CZPT pre-sales consulting team will wholeheartedly provide you with laser machinery consulting, solutions and other services. 86 pre-sales engineers are distributed in all corners of the world, providing different solutions for users in all walks of life.

Perfect after-sales service system.
35 after-sales service personnel with more than 10 years working experience will be on standby 7*24 hours, all year round, fully guaranteeing the worry-free use of your products and the stable operation of your business.
2-3 engineers are responsible for 1 area to ensure the professional and timely debugging work, so that users can put into production as soon as possible. Every year we hold a quality journey, visit new and old users everywhere, help them to check the machine and listen to the actual needs of customers, so as to do a good job of market research for our product technology upgrade.

1. Guarantee for the whole machine: 24-60 months
2. Providing professional service to customers, any call for technical help will be solved in 24 hours 
3. Free training, free maintenance and free technical support within warranty period
4. We supply life-long free service in technical upgrading.

CCILASER Factory
ABOUT US

CCI Laser·Global laser smart solution expert
CCI Laser Group has been deeply engaged in the manufacturing of laser intelligent equipment for 18 years. It is headquartered in HangZhou, China and has 2 wholly-owned subsidiaries. It is a national high-tech enterprise focusing on laser application solutions such as laser cutting, tube cutting, precision cutting, laser welding, laser marking, CNC bending, and automation equipment.
CCI Laser has established branches and service outlets in 20% of the countries and regions around the world to promote the process of global intelligence and has more than 100 patents and certificates.
CCI Laser adheres to the quality route and forms 89 production and inspection procedures higher than the industry standard. With the mission of “Laser technology serves for user production, supplying complete solutions, improving user working way”, its high-quality products and after-sales service have won high praise from customers, and repurchase rate >95%.
Wish cooperating with you to create a better future!

CCILASER Production and Quality Inspection

CCILASER Qualification Certification

CCILASR all machines come with 2-5 years warranty, and we have the certifications of ISO9001, BV, CE, ect.

Exporting Package and Delivery

The normal package is wooden pallet and wooden case. The wooden pallet and wooden box will be fumigated.
If container is too tigher,we will use pe film for packing or pack it according to customers special request.
 

FAQ

Q1: What will you do to control machine quality before shipment?
1. Test of cutting size and precision (1000mm size pattern error cannot exceed 0.02mm)
2. Closed graphic closure test (The start and end points of the graph are completely coincident)
3. Small circle speed test (Small circle with a diameter of 1mm, cutting speed is 30mm/s)
4. 72 hours uninterrupted aging test

Q2: When I got this machine, but I don’t know how to use it. What should I do? 
Our technician have installed the machine before shipping. For some small parts installation, English detail training manual & video will be sent out together to you with the machine. 95% customers can learn by themselves. If you still need any further helps, our engineer can also guide you via , , or video conference for free. If still not workable, our engineer can go aboard to guide you, some charge is needed.

Q3:If some problems happen to this machine during warranty period, what should I do?
If confronted with such problems, please contact us asap and do not try fix the machine by yourself or someone else. We will response within 24 hours as quickly as we can to solve it for you.
When customer supply picture & video, free parts will be supplied during machine warranty period if machine have some problems. While we also supply free life long after-sales service. So any doubts, just let us know, we will give you solutions.

Q4: What’s the package? Will the package damaged during transportation?
A: We have 3 layers package. For the outside, we adopt wood craft case or steel frame to fix the laser cutting machine. In the middle, the machine is covered by thickening plastic bag for waterproof. For the inside layer, the machine is covered by wrapped plastic film.
Our package is considerate all the damage factors and make it to be safe, and our shipping agent have full experienced in safe transportation. We have exported to 160 countries worldwide. So please don’t worry, you will receive the parcel in good condition. 

CCILASER Product quality has been well received by the international market.
CCILASER products have been exported to more than 160 countries and regions and have been well received by users.
We establish offices in the United States, Brazil, India, Russia, Spain, Turkey, Thailand, Malaysia and other countries. 

In order to adapt to the continuous expansion of the company’s business and further improve the quality of after-sales service, we sincerely invite local distributors to join our sales and service system, and work together to support perfect sales and after service for users.

Please advise us the following information, then we can recommend you the most suitable model, right now, don’t hesitate to contact us-China CZPT Laser!
1. The exact material you want to cut? (Stainless steel, carbon steel, mild steel, etc.)
2. The cutting depth on above materials? (max thickness, 3 mm, 5 mm, 7 mm, 15 mm….)
3. The working area you demand? (max dimension of material, width*length, 1500*3000 mm…)

Quality is our culture! Your satisfaction is our motivation!
Need more information please feel free to contact us-CCI Laser! 
 
Right Now!!

 

After-sales Service: Online and User Factory
Warranty: 24 Months After Bl Time
Application: Home Appliance, Environmental Equipment, Petroleum Machinery Manufacturing, Agriculture Machinery, Textile Machinery, Food Machinery, Aerospace Industry, Automotive Industry, Shoemaking Industry, Woodwork Industry, Advertising Industry
Samples:
US$ 15600/Set
1 Set(Min.Order)

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Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

gear

Types of Bevel Gears

Bevel Gears are used in a number of industries. They are used in wheeled excavators, dredges, conveyor belts, mill actuators, and rail transmissions. A bevel gear’s spiral or angled bevel can make it suitable for confined spaces. It is also used in robotics and vertical supports of rolling mills. You can use bevel gears in food processing processes. For more information on bevel gears, read on.

Spiral bevel gear

Spiral bevel gears are used to transmit power between two shafts in a 90-degree orientation. They have curved or oblique teeth and can be fabricated from various metals. Bestagear is one manufacturer specializing in medium to large spiral bevel gears. They are used in the mining, metallurgical, marine, and oil fields. Spiral bevel gears are usually made from steel, aluminum, or phenolic materials.
Spiral bevel gears have many advantages. Their mesh teeth create a less abrupt force transfer. They are incredibly durable and are designed to last a long time. They are also less expensive than other right-angle gears. They also tend to last longer, because they are manufactured in pairs. The spiral bevel gear also reduces noise and vibration from its counterparts. Therefore, if you are in need of a new gear set, spiral bevel gears are the right choice.
The contact between spiral bevel gear teeth occurs along the surface of the gear tooth. The contact follows the Hertz theory of elastic contact. This principle holds for small significant dimensions of the contact area and small relative radii of curvature of the surfaces. In this case, strains and friction are negligible. A spiral bevel gear is a common example of an inverted helical gear. This gear is commonly used in mining equipment.
Spiral bevel gears also have a backlash-absorbing feature. This feature helps secure the thickness of the oil film on the gear surface. The shaft axis, mounting distance, and angle errors all affect the tooth contact on a spiral bevel gear. Adjusting backlash helps to correct these problems. The tolerances shown above are common for bevel gears. In some cases, manufacturers make slight design changes late in the production process, which minimizes the risk to OEMs.

Straight bevel gear

Straight bevel gears are among the easiest types of gears to manufacture. The earliest method used to manufacture straight bevel gears was to use a planer equipped with an indexing head. However, improvements have been made in manufacturing methods after the introduction of the Revacycle system and the Coniflex. The latest technology allows for even more precise manufacturing. Both of these manufacturing methods are used by CZPT. Here are some examples of straight bevel gear manufacturing.
A straight bevel gear is manufactured using two kinds of bevel surfaces, namely, the Gleason method and the Klingelnberg method. Among the two, the Gleason method is the most common. Unlike other types of gear, the CZPT method is not a universal standard. The Gleason system has higher quality gears, since its adoption of tooth crowning is the most effective way to make gears that tolerate even small assembly errors. It also eliminates the stress concentration in the bevelled edges of the teeth.
The gear’s composition depends on the application. When durability is required, a gear is made of cast iron. The pinion is usually three times harder than the gear, which helps balance wear. Other materials, such as carbon steel, are cheaper, but are less resistant to corrosion. Inertia is another critical factor to consider, since heavier gears are more difficult to reverse and stop. Precision requirements may include the gear pitch and diameter, as well as the pressure angle.
Involute geometry of a straight bevel gear is often computed by varying the surface’s normal to the surface. Involute geometry is computed by incorporating the surface coordinates and the theoretical tooth thickness. Using the CMM, the spherical involute surface can be used to determine tooth contact patterns. This method is useful when a roll tester tooling is unavailable, because it can predict the teeth’ contact pattern.
gear

Hypoid bevel gear

Hypoid bevel gears are an efficient and versatile speed reduction solution. Their compact size, high efficiency, low noise and heat generation, and long life make them a popular choice in the power transmission and motion control industries. The following are some of the benefits of hypoid gearing and why you should use it. Listed below are some of the key misperceptions and false assumptions of this gear type. These assumptions may seem counterintuitive at first, but will help you understand what this gear is all about.
The basic concept of hypoid gears is that they use two non-intersecting shafts. The smaller gear shaft is offset from the larger gear shaft, allowing them to mesh without interference and support each other securely. The resulting torque transfer is improved when compared to conventional gear sets. A hypoid bevel gear is used to drive the rear axle of an automobile. It increases the flexibility of machine design and allows the axes to be freely adjusted.
In the first case, the mesh of the two bodies is obtained by fitting the hyperboloidal cutter to the desired gear. Its geometric properties, orientation, and position determine the desired gear. The latter is used if the desired gear is noise-free or is required to reduce vibrations. A hyperboloidal cutter, on the other hand, meshes with two toothed bodies. It is the most efficient option for modeling hypoid gears with noise concerns.
The main difference between hypoid and spiral bevel gears is that the hypoid bevel gear has a larger diameter than its counterparts. They are usually found in 1:1 and 2:1 applications, but some manufacturers also provide higher ratios. A hypoid gearbox can achieve speeds of three thousand rpm. This makes it the preferred choice in a variety of applications. So, if you’re looking for a gearbox with a high efficiency, this is the gear for you.

Addendum and dedendum angles

The addendum and dedendum angles of a bevel gear are used to describe the shape and depth of the teeth of the gear. Each tooth of the gear has a slightly tapered surface that changes in depth. These angles are defined by their addendum and dedendum distances. Addendum angle is the distance between the top land and the bottom surface of the teeth, while dedendum angle is the distance between the pitch surface and the bottom surface of the teeth.
The pitch angle is the angle formed by the apex point of the gear’s pitch cone with the pitch line of the gear shaft. The dedendum angle, on the other hand, is the depth of the tooth space below the pitch line. Both angles are used to measure the shape of a bevel gear. The addendum and dedendum angles are important for gear design.
The dedendum and addendum angles of a bevel gear are determined by the base contact ratio (Mc) of the two gears. The involute curve is not allowed to extend within the base diameter of the bevel gear. The base diameter is also a critical measurement for the design of a gear. It is possible to reduce the involute curve to match the involute curve, but it must be tangential to the involute curve.
The most common application of a bevel gear is the automotive differential. They are used in many types of vehicles, including cars, trucks, and even construction equipment. They are also used in the marine industry and aviation. Aside from these two common uses, there are many other uses for bevel gears. And they are still growing in popularity. But they’re a valuable part of automotive and industrial gearing systems.
gear

Applications of bevel gears

Bevel gears are used in a variety of applications. They are made of various materials depending on their weight, load, and application. For high-load applications, ferrous metals such as grey cast iron are used. These materials have excellent wear resistance and are inexpensive. For lower-weight applications, steel or non-metals such as plastics are used. Some bevel gear materials are considered noiseless. Here are some of their most common uses.
Straight bevel gears are the easiest to manufacture. The earliest method of manufacturing them was with a planer with an indexing head. Modern manufacturing methods introduced the Revacycle and Coniflex systems. For industrial gear manufacturing, the CZPT uses the Revacycle system. However, there are many types of bevel gears. This guide will help you choose the right material for your next project. These materials can withstand high rotational speeds and are very strong.
Bevel gears are most common in automotive and industrial machinery. They connect the driveshaft to the wheels. Some even have a 45-degree bevel. These gears can be placed on a bevel surface and be tested for their transmission capabilities. They are also used in testing applications to ensure proper motion transmission. They can reduce the speed of straight shafts. Bevel gears can be used in many industries, from marine to aviation.
The simplest type of bevel gear is the miter gear, which has a 1:1 ratio. It is used to change the axis of rotation. The shafts of angular miter bevel gears can intersect at any angle, from 45 degrees to 120 degrees. The teeth on the bevel gear can be straight, spiral, or Zerol. And as with the rack and pinion gears, there are different types of bevel gears.

China high quality China Factory Brass Stainless Steel Metal Sheet CNC Fiber Laser Cutting Machine   echogear rackChina high quality China Factory Brass Stainless Steel Metal Sheet CNC Fiber Laser Cutting Machine   echogear rack
editor by CX 2023-11-15

Rack and Pinion

As one of the rack and pinion manufacturers, suppliers, and exporters of mechanical products, We offer rack and pinion and many other products.

Please get in touch with us for details.

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